I. 304 Stainless Steel (Most Versatile, Cheapest)
Applicable Scenarios:
- Ordinary corrosive wastewater, low salinity
- Temperature not exceeding 80°C
- Food, beverages, general waste liquids
- Usage environment without strong acids, strong alkalis, or chloride ions
Typical Advantages:
- Low cost
- Good processability
- Sufficient for neutral and weakly corrosive working conditions
Limitations:
- Prone to pitting corrosion when chloride ions exceed 200 ppm
- Not resistant to high temperatures, strong acids, or strong alkalis
- Not suitable for high-salt, high-chloride industrial wastewater
II. 316L Stainless Steel (Preferred for Medium to High Corrosion Conditions)
Applicable Scenarios:
- High-salt wastewater, electroplating waste liquid, printing and dyeing wastewater
- Relatively high chloride ion concentration (several hundred to several thousand ppm)
- Temperature ≤ 120°C
- Codes, fine chemicals, high-requirement food scenarios
Typical Advantages:
- 3-5 times stronger corrosion resistance than 304
- Resistant to chlorine, sulfur, and weak acids
- Moderate cost, covering most industrial waste liquids
Limitations:
- May still have issues under extremely strong corrosion (strong acids, strong chlorine, high temperatures)
- Not suitable for high-concentration hydrofluoric acid or strong oxidizing environments
III. Titanium / Titanium Alloys (Extremely Corrosion-Resistant, High-End Scenarios)
Applicable Scenarios:
- Wastewater with high chlorine, high salt, and extremely strong corrosiveness
- Seawater desalination, desulfurization wastewater, strongly corrosive chemical systems
- Chloride ions can reach tens of thousands of ppm
- High temperature, long-term operation
Typical Advantages:
- Strongest resistance to chlorine corrosion
- High temperature resistance, oxidation stability
- Long service life, low maintenance
Limitations:
- Highest price
- Cannot be used in strong reducing environments (such as strong hydrochloric acid)
IV. Teflon (PTFE, PFA, etc.) Non-Metallic Corrosion-Resistant Materials
Applicable Scenarios:
- Strong corrosion: strong acids, strong alkalis, strong oxidants
- Extremely high chlorine content
- Temperature ≤ 180°C (PTFE generally ≤ 120°C)
- Amorphous, easily scaling materials (such as electroplating waste liquid, hydrofluoric acid systems)
Typical Advantages:
- Almost unbeatable corrosion resistance
- Non-conductive, non-adhesive, not easy to scale
- Suitable for the harshest working conditions
Limitations:
- Low thermal conductivity → requires larger heat exchange area
- Low mechanical strength → cannot be used for high-pressure shells
- High cost, complex processing
V. Comprehensive Summary (Direct Conclusion for Material Selection)
Select materials based on corrosiveness:
- Ordinary, weak corrosion → 304
- Medium to high corrosion, high salt → 316L (most versatile)
- Extremely high corrosion, high chlorine, strong oxidation → Titanium
- Strong acids, strong alkalis, strong corrosion, hydrofluoric acid → Teflon
Select based on temperature:
- ≤ 80°C → 304/316L
- ≤ 120°C → 316L
- High-temperature strong corrosion → Titanium
- Ultra-high temperature (within 180°C) → Teflon
Final one-sentence summary:
- Use 304 for ordinary working conditions
- Use 316L for most industrial wastewater
- Use titanium for high chlorine and high salt
- Use Teflon for extreme corrosion (strong acids and alkalis)