Typical Applications of Low-Temperature Evaporation Equipment in Four Major Industries
I. Cutting Fluid / Machining Industry — Most Demanding & Mature
Treatment Objects
Emulsified fluid, cutting fluid, grinding fluid, cleaning wastewater, release agent wastewater
Application Process
Demulsification pretreatment → Low-temperature heat pump evaporation → Reuse of distilled water → Hazardous waste disposal of concentrated liquid
Core Functions
Wastewater reduction by 90%–95%, greatly cutting hazardous waste disposal costs
Effluent COD ≤ 200 mg/L, reusable for cleaning, cooling, and floor washing
Fully automatic operation, no dedicated personnel required
Solves machining enterprises’ biggest headaches: excessive hazardous waste and high environmental pressure
II. Electroplating / Surface Treatment Industry — Standard for Zero Discharge
Treatment Objects
Electroplating rinse water, phosphating, passivation, anodizing, pickling wastewater
Application Process
Filtration & regulation → Low-temperature vacuum evaporation → Condensate directly returned to rinse tanks
Concentrated liquid collected for outsourcing disposal
Core Functions
Heavy metal rejection rate above 99%, with copper, nickel, chromium, and zinc fully retained in concentrate
Effluent conductivity **≤ 100 μS/cm**, directly reused in production lines
Water recovery rate 90%–95%, easily achieving workshop zero discharge
No chemical sludge, no secondary pollution, passing EIA acceptance in one go
III. Chemical Industry — Dedicated for High-Salinity Wastewater
Treatment Objects
High-salinity wastewater, circulating water concentrate, reactor cleaning water, mother liquor, intermediate wastewater
Application Process
Filtration → Forced-circulation low-temperature evaporation / MVR evaporation → Water reuse → Salt concentration / crystallization
Core Functions
Resistant to high salinity and high COD; handles wastewater unmanageable by biological treatment
No membrane fouling or permanent scaling, ensuring stable continuous operation
MVR for large projects with extremely low power consumption per ton of water
Achieves near-zero discharge and resource reuse in chemical industrial parks
IV. Pharmaceutical / Biochemical Industry — Specialized for Heat-Sensitive & High-COD Wastewater
Treatment Objects
API wastewater, traditional Chinese medicine extraction wastewater, laboratory wastewater, GMP workshop cleaning wastewater
Application Process
Low-temperature vacuum evaporation (35–50°C) → Condensate reuse / discharge → Concentrate reduction
Core Functions
Mild low-temperature evaporation, preserving materials without odor or deterioration
Fully enclosed structure, no exhaust leakage, meeting GMP environmental requirements
High-COD wastewater directly reduced and reused without biological treatment or dosing
Safe, explosion-proof, low-noise, suitable for pharmaceutical clean workshops
One-Sentence Summary (for external presentation)
Cutting Fluid: 90%+ reduction, less hazardous waste, lower costs
Electroplating: Full heavy metal retention, effluent reuse, zero discharge
Chemical: High-salinity resistant, no pipe blockage, solves hard-to-treat wastewater
Pharmaceutical: Low-temperature safe, odorless & stable, compatible with GMP workshops